Number of components using in speaker crossover depends on designer mind. Some may prefer lower order (simple network) which gives more natural sound. Complex network usually gives better overall frequency response which results in balance and refine sound.
There is more number of turns of copper wire in air-core inductor than that in iron-iron inductor of same inductance, since the iron-core can increase the inductance with fewer number of turns of copper wire.
Therefore, the internal resistance of air-core inductor is higher than that of iron-core one. Replacing iron-core inductor by air-core one, the difference in internal resistance would result in tonal inbalance.
If iron-core inductor being replaced is at woofer, increase of internal resistance of air-core inductor would reduces bass energy. I experienced this in modifying my old Rogers in childhood.
However, foil-type air-core inductor has lower internal resistance than copper-wire type one of same inductance. This releases the internal resistance issue. The principle of replacing inductor is that, not only match the indutance, but also match the internal resistance. Always maintain the same parameter set of original components. Certainly sometimes mis-match may give surpprising result, you can try.
Generally air-core gives very wide stage and pure sound than iron-core because the iron-core material produce hysteresis distortion. But distortion in iron-core may induce so-called "taste" of loudspeaker. Famous case is LS3/5A which has many iron-cores in the cross-over.
Capacitor is usually specified as +/-10% tolerance, the error in 7.2uF is within the tolerance of 6.8uF. For serious speaker builder, the error is being calculated into the design formula. So putting a precise 6.8uF might worsen the case or might not. But match to the origin capacitor value is more safe. You won't have risk on shifting the crossover point.
Capacitor dielectric (material of made) does has great change in sound. This is also what I experienced in modifying Alon II speaker many years ago. At that time I used Solen and Wima only because of cheap. The result is pin-point focus and plenty of texture. Solen is not bright so the high frequency is not being emphasized and beautifully round. But a bit cool in overall, not too warm. Wima might be a bit bright but it gives real timbre that make live recording very enjoying.
Hovland Music-cap may make mid-band more obvious with smooth high, as reported by my friend. Remind you that there is dedicated Hovland Music-Cap for loudspeaker crossover. Give it a try ...... |